Briquetting machine is an important equipment widely used in metal recycling, wood chip compression, straw molding and other industries. However, in the process of daily use, the briquetting machine may encounter a variety of faults, affecting normal production. This article will provide corresponding solutions to common problems, to help users efficiently maintain the equipment.This guide covers common problems encountered with briquetting machines and their respective solutions. It’s divided into categories based on the area of the machine where the problem originates.
Briquetting Machine Troubleshooting Guide
I. General Problems (Applicable to most Briquetters):
Problem: Machine won’t start/operate.
Possible Causes:
Power Supply Issues: No power reaching the machine.
Emergency Stop Engaged: Emergency stop button is pressed.
Overload Protection Triggered: Machine overloaded and tripped a circuit breaker.
Safety Interlocks: Safety guards or covers are open, disabling operation.
Control System Malfunction: PLC, control panel, or wiring issue.
Motor Failure: Motor is damaged or burnt out.
Solutions:
Check Power Source: Verify power cables, breakers, and voltage.
Disengage Emergency Stop: Ensure the emergency stop button is released.
Reset Overload: Locate and reset the tripped circuit breaker or overload relay.
Check Safety Interlocks: Ensure all guards and covers are properly closed and secured.
Inspect Control System: Check wiring connections, PLC status lights, and consult the machine’s manual for error codes. Consider calling a qualified electrician or technician.
Test Motor: Use a multimeter to check the motor windings for continuity and insulation resistance. If faulty, repair or replace the motor.
Problem: Machine stops suddenly during operation.
Possible Causes:
Material Blockage: Obstruction in the feeding system, die, or outlet.
Overload Protection Triggered: Sudden increase in material density or feed rate.
Low Hydraulic Oil Level (if applicable): Insufficient hydraulic pressure.
Sensor Malfunction: Faulty sensor triggering an emergency stop.
Electrical Fault: Short circuit or loose connection.
Solutions:
Check for Blockages: Inspect the feeding system, die, and outlet for obstructions. Clear any blockages.
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