Installation specification and standard of glass tempering furnace for building curtain wall

Installing a glass tempering furnace for building curtain walls requires detailed planning, appropriate machinery, and adherence to safety standards. Below is a general guide for the specifications and requirements necessary for a proper installation:

1. Site Requirements:

Space: Ensure that the installation area is large enough to accommodate the glass tempering furnace and its related equipment. The space should allow easy movement for loading/unloading glass, as well as routine maintenance activities.

Flooring: The floor should be leveled and strong enough to bear the load of the furnace and the processed glass. Reinforced concrete floors are commonly used to support the furnace weight.

Ventilation: The area must be well-ventilated to disperse heat efficiently. Proper ventilation also helps in maintaining an optimal working environment and preventing overheating of equipment.

Power Supply: Ensure that the site has a suitable electrical power supply to meet the furnace’s requirements. The furnace typically requires high voltage (e.g., 380-480V) and high current capacity.

Water Supply: Some furnaces have water cooling systems, so an adequate water supply must be in place. Make sure there are connections for water inlets and outlets.

glass tempering furnace

2. Foundation Preparation:

Foundation Design: The foundation of the furnace must be designed based on the manufacturer’s specifications. It should include the necessary channels for power, gas, and water supply lines.

Leveling: The foundation should be perfectly leveled to prevent any misalignment of the furnace. Uneven surfaces could cause issues in the glass processing operation and damage the equipment.

Vibration Dampening: Furnaces must be isolated from vibrations, which could affect the tempering process. Special vibration dampening pads or mounts are often used beneath the furnace.

3. Equipment Installation:

Furnace Positioning: Position the furnace so that there is easy access to both the loading and unloading zones. The furnace should be set up in an area that allows for smooth transportation of glass in and out.

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Slewing Bearings: Engineering Marvels for Rotary Motion Applications

Slewing bearings are critical components in machinery that requires rotary motion, such as construction equipment, wind turbines, and industrial machinery. They are designed to support heavy loads and enable precise rotation, making them indispensable in various industries. This technical article delves into the engineering aspects, market trends, and applications of slewing bearings.

Engineering Aspects of Slewing Bearings

Slewing bearings

Slewing bearings are engineered to handle significant loads while maintaining rotational accuracy. They consist of an inner ring and an outer ring, with one usually incorporating a gear. The rings are designed with attachment holes for optimized power transmission and simple, quick connections between adjacent machine components. The bearing raceways, in conjunction with rolling elements and cages or spacers, are designed to accommodate loads acting singly or in combination, and in any direction.

Structural Optimization

The structural parameters of slewing bearings, such as ball diameter and the number of balls, are optimized for maximum carrying capacity and service life. Numerical methods based on static bearing capacity and fatigue life are used to optimize these parameters. Finite element models and local finite element models of the slewing bearing are established to analyze the carrying capacity of different structural parameters. The Hertz contact theory and experiments are used to compare the theoretically calculated load distribution, contact stress, contact area, and deformation.

Materials and Manufacturing

High-quality steel and advanced heat treatment processes are used in the manufacturing of slewing bearings. This provides a superior balance between hardness and toughness, enabling longer service life. The manufacturing processes are globally certified to ISO 14001 for environmental management, and OHSAS 18001 for health and safety management standards.

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How to select slewing bearing

A slewing bearing is a specialized type of bearing that allows for rotational or slewing movement, typically used in heavy machinery. It consists of an inner ring and an outer ring, with rolling elements (like balls or rollers) between them. Unlike traditional bearings, slewing bearings are designed to handle both axial (up-and-down), radial (side-to-side), and moment (tilting) loads simultaneously.

Selecting a slewing bearing requires careful consideration of the application, load requirements, and environmental factors. Here’s a step-by-step guide to help you choose the right slewing bearing:

Slewing Bearing Selection

slewing bearing

1. Load Type and Magnitude

Radial Load: The force perpendicular to the axis of rotation.

Axial Load: The force parallel to the axis of rotation.

Moment Load: The force that causes the bearing to tilt or rotate about an axis.

Tip: Identify the magnitude of these loads and choose a bearing with appropriate load capacities. Most manufacturers provide load capacity charts for slewing bearings.

2. Operating Conditions

Speed: Consider the rotational speed and any speed variations.

Temperature: Check if the slewing bearing can withstand extreme temperature conditions.

Environment: Dust, moisture, and corrosive environments may require bearings with special seals or coatings.

3. Precision Requirements

Applications such as robotics or medical equipment require high-precision slewing bearings. For heavy machinery, moderate precision is usually sufficient.

4. Mounting and Installation

Ensure the bearing fits within the space available in the equipment.

Some bearings have internal or external gear teeth, while others are toothless—choose the right one depending on the drive system.

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Slewing Bearing Installation Guide

A slewing bearing (or slewing ring) is a type of large bearing designed to accommodate slow-turning or oscillating loads. These bearings are commonly used in applications where the bearing needs to support heavy loads while allowing for rotational or partial rotational movement. They are characterized by their ability to manage radial, axial, and tilting moments simultaneously.Installing a slewing bearing requires precision and careful handling to ensure its proper functioning.

Slewing Bearing Installation Guide

slewing bearing

1. Preparation:

Check the parts: Ensure all components, including the slewing bearing, bolts, and mounting structure, are clean and free of any damage or contamination.

Inspect the bearing: Look for signs of damage such as cracks, corrosion, or dirt. Clean the bearing if necessary.

Verify the flatness of the mounting surface: The mounting structure for the bearing should be flat, rigid, and free of distortions. Measure the flatness of the structure and compare it with the manufacturer’s specifications.

Prepare lifting tools: Due to the size and weight of slewing bearings, appropriate lifting equipment (e.g., a crane) should be prepared.

2. Mounting the Bearing:

Position the bearing: Use a crane or hoisting device to position the bearing on the mounting surface. Ensure that the bearing is handled carefully to avoid any impact or stress.

Align the bolt holes: Rotate the bearing carefully so that the bolt holes in the bearing match the bolt holes on the mounting structure.

Tighten bolts in stages: Insert all the bolts but do not tighten them fully at first. Tighten them in three stages to ensure uniform pressure:

First stage: Tighten bolts to 30-50% of the final torque value.

Second stage: Tighten bolts to 70-80% of the final torque.

Third stage: Tighten bolts to 100% of the specified torque value.

Cross-pattern tightening: Tighten the bolts in a criss-cross or star pattern to ensure even distribution of forces on the bearing.

slewing bearing

3. Lubrication:

Initial greasing: Most slewing bearings require lubrication before operation. Use the grease recommended by the manufacturer and fill the grease points (nipples) until fresh grease starts coming out from the seals.

Verify the seals: Check that the seals are intact and properly placed to prevent contamination.

4. Checking Clearance and Rotation:

Measure the backlash: Check the rotational clearance (backlash) of the bearing to ensure it meets the manufacturer’s specifications. Rotate the bearing to ensure smooth and consistent movement.

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For more detailed information on slewing bearing installation, please click here: https://www.mcslewingbearings.com/en/a/news/slewing-bearing-installation.html

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How does the flat glass tempering furnace work?

A flat glass tempering furnace is a specialized piece of equipment designed for the tempering of flat glass sheets, commonly used in architectural applications, automotive glass, and furniture. Here are the key aspects of a flat glass tempering furnace:

Key Features:

flat glass tempering furnace

Heating Zone:

Even Heating: Uses infrared heaters, convection heaters, or a combination to achieve uniform temperature across the glass surface.

Temperature Range: Typically heats glass to around 600°F to 1,200°F (315°C to 650°C).

Soaking Zone:

Controlled Environment: Maintains the glass at the target temperature for a specific time to ensure thorough heating.

Cooling Zone:

Rapid Quenching: Utilizes high-velocity air jets to cool the glass quickly, creating surface compression and enhancing strength.

Automation and Control:

Advanced Control Systems: Programmable logic controllers (PLCs) and touch screens for monitoring and adjusting temperature and timing.

Data Logging: Many furnaces include features for recording and analyzing the tempering process.

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Glass Tempering Furnace Price and Factors Affecting the Price

The price of a glass tempering furnace can vary widely based on several factors, including the type, size, and specifications of the furnace, as well as the brand and additional features it may have. Here’s a breakdown of the factors affecting the price:

Factors Affecting the Price of a Glass Tempering Furnace:

glass tempering furnace

Type of Furnace:

Horizontal Tempering Furnace: More commonly used and typically more expensive due to its advanced technology and versatility in handling different glass sizes and thicknesses.

Vertical Tempering Furnace: Usually cheaper but less versatile and often used for smaller-scale operations or specific types of glass.

Size and Capacity:

The size and capacity of the furnace directly impact its cost. Larger furnaces capable of tempering bigger glass sheets or higher volumes will generally be more expensive.

Heating Method:

Furnaces with more advanced heating methods, like forced convection heating or radiation heating, may cost more due to increased energy efficiency and faster heating times.

Brand and Manufacturer:

Reputable brands with a track record of quality, reliability, and customer support often come with a premium price. However, they may offer better warranties and after-sales service.

Customization and Features:

Custom features such as automated loading/unloading systems, advanced control systems, specialized cooling systems, or energy-efficient components can increase the cost.

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How much electricity does the glass tempering furnace consume per hour?

The electricity consumption of a glass tempering furnace varies widely depending on several factors, such as the furnace size, type (horizontal or vertical), efficiency, the thickness and type of glass being processed, and production capacity. However, here are some general estimates:

Glass tempering furnace hourly power consumption

Small Glass Tempering Furnaces: These can consume anywhere from 50 to 200 kWh per hour.

Medium Glass Tempering Furnaces: These typically consume between 200 to 500 kWh per hour.

Large Industrial Glass Tempering Furnaces: These can consume upwards of 500 to 1000 kWh or more per hour, depending on their size and capacity.

Factors Affecting Electricity Consumption of a Glass Tempering Furnace

glass tempering furnace

Furnace Size and Type:

Small Furnaces: Usually consume between 50 to 200 kWh per hour.

Medium Furnaces: Typically consume between 200 to 500 kWh per hour.

Large Furnaces: Can consume 500 to 1000 kWh or more per hour.

Type of Furnace: Horizontal furnaces generally consume more electricity compared to vertical furnaces due to differences in heating mechanisms and loading processes.

Glass Thickness and Type:

Thicker glass requires more heating time and energy, leading to higher electricity consumption.

The type of glass (e.g., low-emissivity, laminated, or tinted glass) may also affect heating requirements.

Production Capacity and Batch Size:

Higher production capacities and larger batch sizes typically result in higher energy consumption due to increased heating and cooling requirements.

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For more detailed information about the hourly power consumption of glass tempering furnaces, please click here: https://www.shencglass.com/en/a/news/glass-tempering-furnace-hourly-power-consumption.html

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What is the difference between linear and circular vibrating screen?

Linear vibrating screens are widely used in various industries for the separation and classification of materials. They operate on the principle of a linear motion, utilizing two vibrating motors that create a linear motion along the screen.

A circular vibrating screen is a type of screening equipment used to separate materials based on size.

The difference between linear vibrating screen and circular vibrating screen

Linear and circular vibrating screens are both used for sorting and separating materials, but they have different operational principles and applications.

Linear Vibrating Screen:

Movement: The screen moves in a straight line, creating a linear motion.

Design: Typically has a rectangular or square shape.

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What are the types of vibration motors?

Vibration motors are devices that generate mechanical vibrations for a variety of applications, such as haptic feedback in devices, industrial machinery, and consumer electronics. There are several types of vibration motors, each with distinct characteristics, designs, and applications.

Types of Vibration Motors

Vibration motors

Eccentric Rotating Mass (ERM) Motors

Description: ERM motors are DC motors with an unbalanced weight attached to the shaft. When the motor rotates, the centrifugal force generated by the offset weight causes the motor to vibrate.

Applications: Widely used in mobile phones, pagers, wearable devices, and other small handheld gadgets for haptic feedback.

Advantages: Simple design, cost-effective, easy to control the vibration intensity by varying the speed of rotation.

Disadvantages: The vibration is not uniform due to the rotating mass.

Linear Resonant Actuators (LRA):

Description: LRAs consist of a magnetic mass suspended by a spring, which oscillates when an AC signal is applied. They are tuned to resonate at a specific frequency, providing a strong vibration at a particular resonance.

Applications: Used in smartphones, tablets, gaming controllers, wearables, and other devices requiring precise haptic feedback.

Advantages: Faster response time, better energy efficiency, and more precise control over vibrations than ERM motors.

Disadvantages: More complex control circuitry is required, and they are typically more expensive than ERM motors.

Coin Vibration Motors:

Description: These are a type of ERM motor that is flat and coin-shaped. The eccentric mass is embedded in a circular housing, making it compact and easy to integrate into slim devices.

Applications: Commonly used in portable devices like smartphones, smartwatches, and fitness bands.

Advantages: Compact size, low power consumption, easy to mount.

Disadvantages: Limited vibration strength due to their small size.

Vibration motors

Brushless DC Vibration Motors:

Description: These motors use a brushless DC motor design, where the rotation of a magnet induces vibration without physical brushes. The vibration mechanism is similar to ERM but with higher efficiency and durability.

Applications: Industrial equipment, automotive applications, and more demanding environments requiring long life and reliability.

Advantages: Longer lifespan, lower maintenance, higher efficiency, and better control.

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What are the specifications and models of vibrating feeder?

Vibrating feeders are devices used to feed bulk materials continuously and uniformly to processing machines or conveyors. They are widely used in industries such as mining, metallurgy, coal, construction, chemical, and food processing. The specifications and models of vibrating feeders vary depending on the application, material to be handled, and desired capacity.

Specifications of Vibrating Feeders

Vibrating feeders

Capacity:

The capacity of vibrating feeders ranges from a few tons per hour (tph) to several hundred tph. Common capacities include 10, 50, 100, 200, and 500 tph, depending on the model and application.

Size of the Feeder Deck:

The width and length of the feeder deck can vary. Typical widths range from 300 mm to 3,000 mm, and lengths range from 600 mm to 6,000 mm.

Feeder Type:

Electromagnetic Vibrating Feeders: Ideal for smaller volumes and precise feeding applications.

Electromechanical Vibrating Feeders: Suitable for handling larger loads and for heavy-duty applications.

Grizzly Vibrating Feeders: These feeders have grizzly bars for separating fines and are used for handling materials with large lump sizes.

Vibration Frequency and Amplitude:

Frequency usually ranges from 750 to 3000 vibrations per minute.

Amplitude varies from 1 mm to 15 mm, depending on the material flow and feeder design.

Motor Power:

Motor power ranges from 0.5 kW to 15 kW or more, depending on the feeder size and capacity.

Material of Construction:

Made from various materials, such as carbon steel, stainless steel, and high-strength alloys, depending on the application and material to be handled.

Installation Type:

Available in stationary, mobile, or portable configurations depending on the setup and use.

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