Diamond polishing pad product introduction, installation method and development prospects

The diamond polishing pad is a flexible processing tool made of diamond as the abrasive and combined with the composite material. The back is affixed with a Velcro cloth, which is glued to the joint of the mill for grinding, and can be used for stone, ceramic and glass. , Floor tiles and other materials for profile processing, suitable for stone polishing, line chamfering, curved plate and shaped stone processing, can also be used for marble, coagulation, cement floor, terrazzo, glass-ceramic, artificial stone, floor tiles, glazed tiles, The special shape processing, repairing and refurbishing of vitrified bricks has strong grinding force, good durability, good softness, good definition and good gloss. It is an ideal stone grinding tool. The whole process is divided into coarse grinding, fine grinding and fine grinding. Four stages of grinding and polishing, the processed stone has a gloss of more than 90°.

The specifications of polishing pads commonly used in the market can be divided into: 3 inch, 4 inch, 5 inch, 6 inch, 7 inch, 8 inch thickness: 2.5mm, 3.0mm, 3.5mm; use high quality diamond abrasive grain, granularity by 30#, 50#, 80#, 100#, 120#, 150#, 200#, 300#, 400#, 500#, 600#, 800#, 1000#, 1500#, 2000#, 3000# are sequentially polished. Because of its strong grinding power, high polishing speed and high finish, it can effectively remove scratches and achieve the desired polishing effect.

At the same time, the diamond polishing pad has good water resistance and oil resistance, which can effectively reduce the time spent by the grinder. Because of its high abrasion resistance and longevity, the material of the stone grinding tool is greatly reduced, thereby effectively reducing the cost.

Main features of diamond polishing pad

1, it can not only improve product quality, but also applied to super-precision grinding and polishing, but also applied to stone processing such as artificial stone, granite and marble.

2, The particle distribution of the abrasive of this product is uniform, and the product of the same specification and the same particle size has little difference. It has the wear-resistant cutting characteristics of fixed abrasive such as grinding wheel and can achieve polishing precision.

3, has good strength and flexibility, suitable for grinding and polishing with water or oil as grinding media.

4, compared with ordinary soft polishing pad can improve the surface gloss in a short time; used for polishing of various curved and angular surfaces.

Diamond polishing pad installation method

From the current market point of view, diamond polishing pads have been recognized by many consumers, so some consumers do not know how to use diamond polishing pad, how to install it on the angle grinder when using it? First, we should remove the screw platen of the angle grinder. The second step is to correctly install the polishing pad on the angle grinder. The last step is to press the lock head, then tighten the reverse wire cover with a wrench, so the first one is installed. The steps are complete.

The next step is to prepare the construction. Check the equipment before construction and check if the spindle is deformed. There is no problem with the jump, whether the installation is firm, etc. Check whether the diamond polishing pad is complete, whether the polishing pad is as flat as when we purchased it, and whether there are other abnormal phenomena, so as to ensure safety and safety during construction. ,effectiveness. When assembling, make sure that the direction of the arrow of the diamond polishing pad and the direction of rotation of the device are the same. The reason why the arrow is marked by the manufacturer is for the user to install the polishing pad more clearly and clearly.

Be sure to proceed with safety before preparing to start the equipment. Equipment with single operation needs to check the movement of the point, turn to check whether the steering of the equipment is the same as before, there is no vibration, and the diamond polishing pad must be idling for a few minutes after it is installed, and there is no slipping when swinging. Or it is a phenomenon such as beating and then normal work. When working, the workpiece should be fixed and accurately positioned on the fixed platform, and then the construction should be carried out completely in accordance with the direction of the toothed path. This avoids the occurrence of abnormal cutting, and remembers during construction. Be sure to apply side pressure or curve cutting. Be careful when using it. This will avoid damage to the workpiece due to the impact of the blade. It can also prevent the diamond polishing pad from being damaged or the workpiece flying out.

Diamond polishing pad development prospects

Nowadays, diamond polishing pads are used more and more widely, mainly because diamond polishing pads have their own characteristics and advantages, which has prompted many consumers to favor the use of such polishing pads, and gradually began to understand the use of such polishing pads. The benefits, so according to the current market situation, the use of polishing pads will be more broad, many consumers have gradually changed the previous concept, because now consumers are more concerned about the quality of the product, and Polishing pads occupy most of the market with their own high quality advantages.

As far as the current market is concerned, the development prospect of diamond polishing pad will gradually increase, because high-tech products are widely used in application, and this polishing pad has won the praise of many consumers in the whole stone processing industry. However, how to open up a new market for soft polishing pads is still a big problem. If the scope of its use is properly broadened, it will be a good choice in the future development direction. First, we must focus on the economic development of the country. Some of the policy changes, the domestic economic development speed is getting faster and faster, the country has now attached importance to the total growth of the economy and turned into quality. This new way is undoubtedly an opportunity for the diamond polishing pad on the development road.

Some relatively large-scale economic growth, the country has begun to exclude, and countries like this new product will give more support, the most important thing is that the stock market is the focus of many manufacturers as the development direction, because China is a big country, region It is quite broad, so companies should focus more on the domestic market, but they still need to change according to changes in the market, constantly improve their products, more adapt to the needs of consumers for diamond polishing pads, and finally open up this international market. It is very necessary, because the domestic market, under the premise of stable development, we must continue to try to go abroad and export domestic products for export, so that we can effectively increase the sales of diamonds and the volume of international exports.

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How to choose a concrete polishing pad?

The whole process of concrete polishing pad can be divided into four stages: rough grinding, fine grinding, fine grinding and polishing. The processed stone has a gloss of more than 90°.

Since the construction site does not allow ash to be lifted, it can only be operated with water. Therefore, the water mill construction is beneficial to heat dissipation and lubrication scouring, which can extend the life of the mill and make the ground more uniform and delicate. Then, how to choose a concrete polishing pad?

1, The flatness of the ground:

Manually leveling the ground or loosening, seriously damaging the old ground, need to level or remove the loose surface, need to use a high-power grinder, use a concrete diamond grinding disc and other polishing machine, suitable for flat grinding.

Cement self-leveling grinders or polishing machines should find a better level of ground flatness. Only diamond resin grinding can make the polishing more beautiful and the grinding parts are more economical.

2, the hardness of the ground:

Concrete used in the design and construction of concrete floors is indicated by a label number, namely C20, C25, C30, etc. Under normal conditions, the higher the label, the better the strength and hardness of the concrete. However, due to various factors, the hardness of the concrete and the hardness of the ground often do not correspond.

The hardness of concrete floors is usually expressed in terms of molar hardness. The hardness of concrete slabs is usually between 3-5. At the site, we can use some alternative Morse hardness testers to understand the hardness of the ground: the hardness of the dent can be marked with nails and keys, otherwise the hardness is greater than 5.

3, the weight and speed of the grinder:

Grinders are usually divided into small, medium and large. In general, the larger the machine, the greater the power and the higher the efficiency; in actual use, the larger the machine, the higher the efficiency. Although the grinding efficiency is high, excessive grinding often leads to excessive grinding in use, which increases construction costs. According to the characteristics of the machine, experienced workers can adjust the speed, moving speed, the number and weight of the grinding machine, reduce construction costs and improve construction efficiency.

Finally, the hard flattening effect is better, and it is more suitable for medium and large grinding machines. The soft grinding disc has better polishing effect and is suitable for various grinding machines. It is recommended to use diamond grinding discs and thick grinding discs for leveling and rough grinding. Fine grinding discs are recommended for finishing and polishing.

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Diamond polishing pad application range

Diamond polishing pad is a flexible processing tool made of diamond as abrasive material combined with composite material. The back is affixed with Velcro cloth, which is glued to the joint of the mill for grinding, stone, ceramic, glass and floor tiles. Other materials for profile processing, suitable for stone polishing, line chamfering, curved plate and special-shaped stone processing, can also be used for marble, coagulation, cement floor, terrazzo, glass-ceramic, artificial stone, floor tile, glazed tile, vitrification The special processing, repairing and refurbishing of bricks has the advantages of strong grinding force, good durability, good softness, good definition and good gloss. It is an ideal stone grinding tool. The whole process is divided into coarse grinding, fine grinding and fine grinding. Polished in four stages, the processed stone has a gloss of over 90°.

Diamond polishing pad is made of high-quality diamond micro-powder and resin bond material, with exquisite technology and advanced production technology. It is mainly used for polishing and polishing natural stone or artificial stone of various shapes. It can also be used for decorative stone cleaning, dressing and polishing. Update. According to the needs and habits of customers, it can be flexibly matched with various hand grinders, floor refurbished machines, ceramic polishing machines, angle grinders, floor grinders, etc.

Application range

1. It can be applied to different places such as new and old concrete floors, terrazzo floors and diamond floors, and different polishing targets can be selected according to different needs of customers. The brightness of the polishing can reach more than 90 degrees.

2. It is used for the renovation of concrete floors, warehouses, parking lots and other concrete floors or various aggregate hardener floors, especially the current hardened dustproof seal curing agent floor, which can be flexibly matched with various hands according to needs and habits. For grinding or refurbished machines, use different sizes of grinding discs for coarse grinding, fine grinding, fine grinding and polishing.

3. For the grinding and polishing of ceramic tiles, the tile manufacturer is equipped with manual, automatic full-throwing machine and semi-polishing machine for the full-throwing and semi-polishing treatment of microcrystalline bricks, glazed tiles and antique bricks. The brightness of the smooth surface can reach more than 90; it can be used for ground treatment and refurbishment of microcrystalline bricks and various ceramic tiles. It can be flexibly matched with various hand grinders or refurbished machines according to needs and habits.

4. It can be used for the treatment and renovation of various floors and steps after laying granite, marble and artificial stone plates. It can be flexibly matched with various hand grinders or refurbished machines according to needs and habits.

Diamond polishing pad specifications

Specifications: 3 inch, 4 inch, 5 inch, 6 inch, 7 inch, 8 inch

Thickness: 2.5mm, 3.0mm, 3.5mm;

Particle size: 30#, 50#, 80#, 100#, 120#, 150#, 200#, 300#, 400#, 500#, 600#, 800#, 1000#, 1500#, 2000#, 3000#

Diamond polishing pad features:

1. Unique resin binder with strong grinding force;

2, the polishing speed is fast and the finish is high;

3, high wear resistance, long service life;

4. No scratches and color left on the stone after grinding and polishing (not easy to dye).

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Marble polishing pad instructions

Marble polishing pads are believed to be familiar to everyone. Because marble floors are widely used in public places, shopping malls, supermarkets, etc., due to the large number of people, it is inevitable that the marble floor will wear out over time. At this time, marble polishing pads will be used, and the ground needs to be refurbished. When it comes to this, many people have already basically understood this product, but after all, there are still many people who are confused about the use of this product. Know how to use it to achieve the effect of ground renovation.

This article will explain and describe in detail how to use and use the polishing pad from each step used in the marble polishing pad.

Marble polishing pad use

1. Thoroughly clean the ground. Use the knives to remove the concrete slurry from the stone gap and then thoroughly remove the dust with a brush, vacuum cleaner, etc. Use a dry and clean ground to clean and clean the ground without sand and impurities.

2. After the overall cleaning of the stone surface is completed, the small damaged points and the stone joints on each stone are repaired with marble glue. Firstly, the original damaged surface is repaired with marble glue close to the stone color. Then use a special stone slitting machine to re-align the slits of the original stone installation to make the width of the gap uniform, and then fill it with marble glue close to the stone color. After the marble glue is repaired, it must be dried before the glue can be dried.

3. After the marble glue is dried, use the sander to polish the whole ground, and polish the whole horizontally. Focus on the caulking between the stones and the edge of the wall, the decorative shape and the special shape to keep the whole stone floor level. Finish the first time of polishing, re-cast the marble glue, insert the seam, complete the second grinding, then use the stone refurbished machine with the steel stone grinding disc from coarse to fine, a total of seven grinding and polishing is required. The whole surface is flat and smooth, and then polished with steel wool. The polishing degree reaches the brightness required by the design. There is no obvious gap between the stones.

4. After the polishing is completed, use the water suction machine to treat the moisture on the ground. At the same time, use the blow dryer to dry the whole stone floor. If time permits, you can also use natural air drying to keep the stone surface dry.

5. Spray the syrup evenly on the ground side. Grind it with a marble polishing machine. Use a washing machine with a red scouring pad. Sprinkle the syrup with the same amount of water on the ground. Start grinding and heat. Make the crystal surface material crystal on the surface of the stone. The surface effect formed after the formation.

6, the overall ground maintenance treatment: If the stone with a large gap is to be treated with a marble protective agent, re-grinding once to increase the hardness of the crystal surface of the entire ground.

7. Ground cleaning and maintenance: When the surface of the stone is crystallized, use a vacuum cleaner to absorb the residue and moisture on the ground. Finally, polish the surface with a polishing pad to make the whole surface completely dry. Bright as a mirror. If local damage is possible, local maintenance is possible. Construction can be done at any time.

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Polishing pad model size

Tianbang diamond soft grinding disc is used for grinding and polishing ceramic tiles. The ceramic tile manufacturer is equipped with manual, automatic full throwing machine and semi-polishing machine for all throwing and semi-polishing treatment of microcrystalline brick, glazed brick and antique brick. Glossy and matt Arbitrarily, the brightness of the smooth surface can reach more than 90; it can be used for ground treatment and refurbishment of microcrystalline bricks and various ceramic tiles. It can be flexibly matched with various hand grinders or refurbished machines according to needs and habits. The following introduces you to the size parameters of various polishing pads, for your reference!

(1) Polishing pad

1. Resin material, mainly used for processing and polishing of special-shaped stone.

2. Grinding sequence: from coarse to fine, and finally polished

3. Particle size 1: 80#, 150#, 300#, 500#, 1000#, 2000#, 3000#, polishing

Particle size 2:50#,100#,200#,400#,800#,1500#,3000#, polishing

(2) Marble renovation

1. Suitable for marble renovation

2. Particle size: 50#,100#,200#,400#,800#1500#,3000#

(3) Dry grinding tablets

1. Resin material, mainly used for processing and polishing of special-shaped stone.

2. Grinding sequence: from coarse to fine, and finally polished

3. Particle size 1: 80#, 150#, 300#, 500#, 1000#, 2000#, 3000#, polishing

Particle size 2:50#,100#,200#,400#,800#,1500#,3000#, polishing

(4) Elastic grinding disc

Particle size 80mm: 120# 500# 1000# 2000# 6000#

100mm:500# 1000# 2000# 6000#

200mm:1000# 2000# 6000#

Characteristics: Soft grinding disc has high grinding efficiency and good softness. It can process stone products and ceramics of various shapes for marble polishing.

(5) Shaped water-grinding tablets

1. Resin material, mainly used for processing and polishing of special-shaped stone.

2. Grinding sequence: from coarse to fine, and finally polished

3. Particle size 1: 80#, 150#, 300#, 500#, 1000#, 2000#, 3000#, polishing

Particle size 2:50#,100#,200#,400#,800#,1500#,3000#, polishing

(6) polishing pad

Black: stone cleaning

Red: waxing of stone and floor, making crystal faces

White: Polishing of stone

(7) Soft abrasive joint

Floor grinder and hand-held disc sander

Common specifications for diamond resin soft-grinding discs are as follows

Diameter

Granularity

Thickness

Type of use

80mm(3″)

1:50# 100# 200# 400#

2.2mm

Dry grinding/

Wet grinding

100mm(4″)

800# 1500# 3000# Buff

2.2mm

125mm(5″)

2:50# 150# 300# 500#

2.3mm

150mm(6″)

1000# 2000# 3000# Buff

2.5mm
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Steps to renovate the floor refurbishment

Stone refurbishment is part of stone maintenance and consists of three steps: rough grinding, fine grinding and polishing. The steps of renovating the floor refurbishment floor, each step is carried out with the use of diamond abrasives.

1. Rough grinding will remove scratches, corrosion, and traffic marks on the surface.

2, fine grinding, smoothing the ground and grinding the surface.

3. Polished, diamond abrasive will polish the surface. The water is constantly flowing as a lubricant for diamond.

The specific operation details have the following parts:

1. Base treatment:

(1) The large terrazzo machine is equipped with a coarse diamond grinding head water mill to smooth the ground and completely remove the epoxy resin coating.

(2) The large terrazzo machine is equipped with a fine grinding head water mill to ensure a smoother and smoother surface.

(3) Wash and remove clear water, and dry naturally for 3-7 days.

2, cement floor sanding agent A component construction

(1) Dilute component A with appropriate amount of water on the ground according to the ground conditions. The amount of raw liquid: 0.2-0.5kg/m2.

(2) When the surface has no clear water or becomes viscous, spray a small amount of water in time to keep the surface moist to promote penetration. The above operation lasts for about 4 hours. Finally, rinse the surface with enough water to remove the surface water and dry naturally. More than an hour;

(3) If the ground strength is poor, repeat the above steps after 24 hours.

3, cement floor sanding agent B component construction

(1) spraying the component B solution, the dosage is about 0.2-0.5kg/m2;

(2) When there is no clear water on the surface layer, spray a small amount of water in a timely manner, keep it moist for about 4 hours, and finally rinse with plenty of water (preferably rinse with a hard brush while washing), and remove the surface water, and dry naturally.

For the above 2 and 3 steps, it is best to use an electric washing machine with a high-power water absorbing machine for higher efficiency and better appearance.

Tianbang floor renovation film manufacturer is a manufacturer of diamond tools with more than 20 years of professional technology. Our company has strong technical strength and professional technical engineers and technicians. It has strong innovation and development capabilities to meet the needs of consumers.

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Marble polishing renovation method

Grinding and polishing of marble grinding blocks is the first process of stone care crystal surface treatment. The weathering resistance is poor, so the worn surface is easy to lose luster. The marble can be refurbished according to the degree of wear on the marble surface, with a mild, medium and deep marble grinding and refurbishing method. Here’s how to polish the marble renovation process.

1. Thoroughly clean the ground, remove the concrete slurry at the gap of the stone with a knife, and then thoroughly remove the dust with a brush, vacuum cleaner, etc. Clean with a dry and clean ground, no sand or impurities on the ground.

2. After the overall cleaning of the stone surface is completed, the small damaged points and the stone joints on each stone are repaired with marble glue. Firstly, the original damaged surface is repaired with marble glue close to the stone color. Then use a special stone slitting machine to re-align the slits of the original stone installation to make the width of the gap uniform, and then fill it with marble glue close to the stone color. After the marble glue is repaired, it must be dried before the glue can be dried.

3. After the marble glue is dried, use the sander to polish the whole ground, and polish the whole horizontally. Focus on the caulking between the stones and the edge of the wall, the decorative shape and the special shape to keep the whole stone floor level. Finish the first polishing, re-cast the marble glue caulking, continue the second grinding with the caulking, and then use the stone refurbished machine with the water refining sheet from coarse to fine. A total of seven grinding and polishing is required. It is smooth and smooth, and then polished with steel wool. The polishing degree reaches the brightness required by the design, and there is no obvious gap between the stones. (Granite refurbishment must use bridge mills and professional grinding discs. Resin grinding discs should not be used. Rough grinding: Do not reduce the number of grinding passes and change the number of grinding discs. 60-mesh grinding discs are used to polish the stone floor, the height difference, The color of the glue such as scratches and deformations is basically the same, and must be full. Fine grinding: Do not reduce the number of grinding passes and change the number of grinding pieces.)

4. After the polishing is completed, use the water absorbing machine to treat the moisture on the ground. At the same time, use the blow dryer to dry the whole stone floor. If time permits, you can also use natural air drying to keep the stone surface dry.

5. Spray the syrup evenly on the ground side, use a marble polishing machine to grind it, use a washing machine with a red scouring pad, spray the syrup with the same amount of water on the ground, start grinding, and heat the crystal surface material on the surface of the stone. The surface effect formed after the formation.

6, the overall ground maintenance treatment: If it is a large void stone to be marble protective agent painting, re-polishing once, in order to increase the hardness of the entire surface of the crystal face.

7. Ground cleaning and maintenance: When the stone surface is formed into a crystal mirror surface, use the vacuum cleaner to absorb the residue and moisture on the ground. Finally, use the polishing pad to polish, so that the whole ground is completely dry and bright as a mirror. If partial damage can be used for local maintenance, Construction can be done at any time. (After the surface of the stone is dried, it is hardened by crystallization until the surface effect required by the sample is achieved. The refractory travertine surface reaches a mirror gloss of 60 degrees or more, and there must be no height difference between the stones, and the granite surface is achieved. Above 80 degrees, there must be no leakage.)

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How to choose the cutting blade?

Many of the peers who do stone care, when choosing the initial grinding sheet, are often selected according to the height of the ground cut. When we conduct on-site inspection, we find that the height of the panel is mostly above 3MM. The 30-mesh grinding disc will be selected for the trimming and smoothing treatment. If the height between the stone plates is below 3mm, then we generally choose 50 mesh for processing.

But is this really reasonable and correct? From the perspective of professional specifications, we choose the starting grinding sheet. The high and low cutting between the stone plates is an important basis for our choice, but it is not the only basis. We also need to refer to the physical properties of the stone to determine. The physical and chemical properties of stone include: bulk density, water absorption, Shore hardness, compressive strength, and the Shore hardness of these four items is directly related to our choice of grinding disc. The Shore hardness of stone is a special name for reflecting the hardness of stone. It is the data obtained by the authoritative organization through experimental testing. The higher the data, the higher the hardness of the stone. It is more difficult to grind directly on the grinding. The grinding needs to be more rounded. It is necessary to choose a sharper grinding piece (the smaller the grinding piece, the sharper it is). The smaller the Shore hardness data, the lower the hardness of the stone and the easier it is to grind.

After understanding the physical and chemical properties of the stone, we know that the selection of the grinding sheet should not only be based on the height of the stone, but also the hardness of the stone. The height of the floor is very large, but the hardness of the stone is very low. The original grinding piece does not need 30-mesh or 50-mesh grinding pieces. We can directly select 150 mesh or even 300 mesh. For example, when encountering white sand beige stone (its Shore hardness is 33), no matter how high or low the cut is, we can start grinding with 300 mesh. For stone like American white hemp, its height is not big, but we usually choose to start from 30 mesh because its Shore hardness is 109. After understanding these, the following is a comprehensive consideration when selecting the grinding disc according to the unevenness of the ground and the Shore hardness. This not only improves the efficiency of the work, but also reduces the material cost.

We must pay attention to a problem when choosing a cut-off grinding piece, that is, the grinding piece should be targeted and professional. What is the reason for this? In fact, grinding marble should choose marble professional grinding discs. Grinding granite series stone should choose granite professional grinding disc. Grinding and polishing brick series should choose polishing disc special grinding disc. If marble grinding is used to grind granite, we know that the cutting is flattened too slowly, the efficiency is low, and the labor cost is increased. When the granite is used to grind the marble, the speed of the smoothing of the cut will be increased, but the grinding loss will be fast and the material cost will be greatly increased. The special grinding discs of marble or granite are used to grind the polished brick floor, which may not be ground. The grinding sheet will slip, that is, it will be ground up, and the scratches of the grinding sheet will not be eliminated. Give us the subsequent process belt. Come a big problem.

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